Helping Mike's Burgers reduce packaging costs by 27% whilst eradicating plastic

burgers, packaging, fast food packaging
Replacing plastic containers with a branded, sustainable packaging solution
As Mike's Burgers expanded its business across delivery and physical locations, it needed packaging that would strengthen brand recognition while improving sustainability. Smurfit Westrock developed an innovative corrugated tray that serves as both a delivery container and a dining plate, reducing costs, eliminating plastic, and creating a stronger brand presence.
burgers, packaging, fast food packaging

The Challenge

Established in 2014, Mike's Burgers initially operated via delivery apps- and subsequently opened three physical locations to meet the growing demand. Historically, they relied on two plastic containers to serve and deliver their food. This, however, posed two distinct challenges, including brand recognition and sustainability, both of which were a high priority to review and improve.
burgers, packaging, fast food packaging

The Approach

Using our innovation tools, our team of packaging experts proposed to replace their plastic containers with foldable corrugated trays. The new pack had a dual purpose of functioning as both a delivery container and a plate, facilitating use for dine-in and take-out whilst prominently showcasing the ever-important branding of Mike's Burgers.
burgers, packaging, fast food packaging

The Result

Thanks to the new corrugated tray, Mike's Burgers has achieved a 27% saving in packaging costs and eradicated the need for their previously used plastic containers. On top of this, there has been a 108% saving in indirect costs such as transport and shipping, as well as a decrease of 0.77 metric tons in CO2 emissions. Additionally, the inclusion of their logo on the trays has led to greater recognition in the market, distinguishing them from competitors.

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