Right Size Box Maker & Box On Demand®
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Our right size box maker solutions, including Opera and Operetta and Box On Demand® systems, let you create custom packaging tailored to every order. This means you use only the materials you need, reduce shipping costs by minimizing dimensional weight, and eliminate excess void fill. With flexible machinery designed to handle order variability and run seamlessly with our packaging materials, you can boost efficiency without increasing labor or storage requirements.
Our broad selection of right size box maker machinery can help you:
- Create custom, on-demand packaging that’s accurately sized for each unique product.
- Reduce dimensional weight, which can help lower shipping costs.
- Reduce material usage, including plastic and the need for expensive void fill.
- Improve flexibility, allowing you to adapt to order variability without additional labor requirements.
- Increase operational efficiency with less space required for storage and fewer truckloads required for shipping.
- Minimize risk, with materials and machines that are designed to run seamlessly together.
Explore our portfolio of right size box maker machinery
Opera
Innovative and fully automated, Opera, our product-first, right size box maker offers run speeds up to 13 boxes per minute* and has a flexible linear configured system that provides custom, right-sized boxes for single and multiple items.
System features
- 3D measuring and alignment station with oversized product detection.
- Custom box production for optimized materials usage and costs
- Customs regulation adherent closing and labeling stations
Available options
- Weighing system
- Barcode scanner
- Item and invoice coupling station
- QBOX software for optimal box selection and item grouping and positioning
Specifications
- Minimum: 7.8" x 5.9" x 1.9" (200.0mm x 150.0mm x 50.0mm)
- Maximum: 23.6" x 19.6" x 17.3" (600.0mm x 500.0mm x 440.0mm)
Material usage
- Single wall B, C and E flute corrugated board
Operetta
Operetta is a fully automated box-first right-size packaging solution with speeds up to 15 boxes per minute* and is designed for both conveyable and non-conveyable single or multi-item orders. Applications include ecommerce, logistics centers, and spare parts warehouses.
Features
- 3-dimensional right sizing
- Creates a variety of box sizes from up to two different fanfold widths
- QBOX software for optimal box selection and item grouping and positioning
- A single machine can feed multiple pack stations
Benefits
- Labor savings and increased throughput through automation
- Void fill reduction or elimination
- Potential DIM weight savings
- Reduced or eliminated need for pre-made box inventory
Specifications
- Minimum: 7.8" x 5.9" x 1.9" (200.0mm x 150.0mm x 50.0mm)
- Maximum: 26.6" x 19.6" x 17.3" (675.0mm x 500.0mm x 440.0mm)
Material usage
- Single wall B, C and E flute corrugated board
Box On Demand®: Nextpro Packaging Machine
Nextpro is the ideal packaging machine for highly flexible box production management and high packaging volumes. With automatic and independent setup of cutting heads, it delivers exceptional speed, flexibility, and efficiency. Suitable for large-sized operations, custom box design requirements, and high productivity demands, Nextpro offers a powerful solution for businesses seeking to optimize their packaging processes.
Features
- Independent movement of up to 24 longitudinal units
- Two independent transversal units
- Standard and perforated creasing
- Batch production of single or multiple boxes simultaneously
- Side-by-side fanfold loading allows up to 12 simultaneous fanfold sizes
- Side-by-side or inline and 2.5 meter or 3 meter configuration options
- Remote access for 24/7 technical support
Benefits
- Ability to create virtually any box
- Quick set-up times
- High productivity and flexibility
Speed
- Up to 10 boxes / min *
Material usage
- B, C, E and BC corrugated board
Box On Demand®: Evo Packaging Machine
EVO right size box maker is a state-of-the-art automatic packaging machine designed to offer flexibility and productivity across various box sizes, plus low-cost maintenance and low noise levels.
Features and benefits
- Available in manual or automatic versions
- Side-by-side or Inline Configuration options
- Automatic corrugated fanfold feeding for labor efficiency and operator ease
- Creates all standard FEFCO styles as well as custom boxes
- Optional integration with label printers
- Remote access for 24/7 technical support
Applications / Suitable for
- Medium to large-sized companies
- Medium-high productivity requirements
Speed
- Up to 6 boxes / minute*
Material usage
- B, C, E and BC corrugated board
Box On Demand®: Smart Packaging Machine
Smart combines simplicity, reliability, and a compact footprint in a right-size box maker that is easy to use and maintain. Designed for companies seeking an efficient and cost-effective packaging solution, it supports flexible production for a wide range of products and integrates easily into any production space. Smart is especially suitable for small-sized companies, basic production needs, small batch productions requiring flexibility, and operations that incorporate digital printing.
Features
- Creates all standard FEFCO styles as well as custom boxes
- Simultaneously holds two different fanfold sizes and automatically selects most efficient size
- Compact footprint
Benefits
- Allows for easy integration into various production environments
- Use as a standalone machine, or integrate into automated packaging lines
- Intuitive management of production and advanced features
Speed
- Up to 2 boxes / minute *
Material usage
- B, C and E corrugated board
Box On Demand®: New Midi
New Midi is a compact right-size box maker designed to meet high-volume needs while occupying minimal space. Ideal for producing small to medium-sized boxes, it offers the flexibility to handle various box formats and sizes. Suitable for small to medium-sized companies, it supports medium-level productivity, flexible small-batch production, and digital printing.
Features
- Completely automated positioning of the units
- Holds up to two fanfold sizes and selects the best size
- Creates a wide variety of box sizes from a small footprint machine
- Option to integrate with label printers
Benefits
- Optimizes material usage and minimizes trim waste
- Offers intuitive management of production and advanced features
- Allows flexibility to be semiautomatic or as part of an automated packaging line
Speed
- Up to 5 boxes / minute*
Material usage
- B, C, E and BC corrugated board
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