Box On Demand®

Our Box On Demand® systems allow you to create the right size box for each order, maximizing both efficiency and customer satisfaction.

Box On Demand® solutions help ecommerce, fulfillment and manufacturing operations create packaging that is sized for the products being shipped, not the limitations of pre-made box inventory. By producing custom corrugated boxes on demand, you can reduce excess material, minimize void fill, support dimensional weight savings and improve flexibility as order profiles change.

Box On Demand solutions are part of our broader portfolio of right size packaging automation, including BoxSizer, box height reduction automation and Smurfit Westrock Pak On Demand, automated mailer system.

Our broad selection of Box On Demand machinery can help you:

Create custom, on-demand packaging that’s accurately sized for each unique product.
Reduce dimensional weight, which can help lower shipping costs.
Reduce material usage, including plastic and the need for expensive void fill.
Improve flexibility, allowing you to adapt to order variability without additional labor requirements.
Increase operational efficiency with less space required for storage and fewer truckloads required for shipping.
Minimize risk, with materials and machines that are designed to run seamlessly together.

Frequently asked questions

Box On Demand® solutions create right-sized corrugated boxes as they are needed, helping operations move away from relying only on pre-made box inventory. Depending on the machine and configuration, these systems can use corrugated fanfold materials to produce custom boxes for a wide range of products, order profiles and fulfillment environments. To understand which model, footprint and level of automation fits your operation, our experts can review your packaging mix, throughput needs and integration requirements.
By creating boxes closer to the size of each order, Box On Demand can help reduce excess corrugated material, minimize or eliminate void fill, and support dimensional weight savings. It can also help reduce the number of box sizes you need to store, freeing up valuable space and simplifying inventory management. Actual savings depend on your product mix, shipping methods, labor model and current packaging process, so we recommend connecting with our team to evaluate your specific opportunity.
Box On Demand can be a strong fit for ecommerce, fulfillment, logistics, manufacturing and other operations that ship products in many different sizes or order combinations. The portfolio includes options for smaller operations, medium to large companies, high-volume environments and businesses that need flexible small-batch production. Because the best solution depends on volume, available floor space, product dimensions and workflow requirements, our experts can help determine the right equipment and configuration for your facility.
Many Box On Demand machines are designed with flexible configuration options and may be used as standalone equipment or integrated into automated packaging lines, depending on the model and application. Options such as inline or side-by-side configurations, label printer integration and remote support capabilities may be available for certain systems. To confirm compatibility, it is best to speak with our specialists about your current line layout, software needs, equipment requirements and future growth plans.

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Box On Demand®

Frequently asked questions

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