Walkers cuts 250 tonnes of plastic per year with new multipack packaging

Walkers, a leading UK crisp brand, replaced its plastic multipack sleeves with a 100% paper-based corrugated box for 22- and 24-count packs. The switch eliminated around 250 tonnes of plastic annually, improved pallet efficiency, sped up distribution, and strengthened the brand’s sustainability profile—while also enhancing shelf appeal and sparking positive consumer response.

The Challenge

The Approach
Our Better Planet Packaging design team and technical experts worked collaboratively with PepsiCo and their machine manufacturers to develop a paper-based concept. We carried out a full supply chain analysis using our SupplySmart service to calculate the logistical benefits of moving to the new cardboard pack.

The Result
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